The creation of manufacturable and editable 3D shapes through Computer-Aided Design (CAD) remains a highly manual and time-consuming task, hampered by the complex topology of boundary representations of 3D solids and unintuitive design tools. This paper introduces GenCAD, a generative model that employs autoregressive transformers and latent diffusion models to transform image inputs into parametric CAD command sequences, resulting in editable 3D shape representations. GenCAD integrates an autoregressive transformer-based architecture with a contrastive learning framework, enhancing the generation of CAD programs from input images and providing a representation learning framework for multiple data modalities relevant to engineering designs. Extensive evaluations demonstrate that GenCAD significantly outperforms existing state-of-the-art methods in terms of the precision and modifiability of generated 3D shapes. Notably, GenCAD shows a marked improvement in the accuracy of 3D shape generation for long sequences, supporting its application in complex design tasks. Additionally, the contrastive embedding feature of GenCAD facilitates the retrieval of CADmodels using image queries from databases—a critical challenge within the CAD community. hile most work in the 3D shape generation literature focuses on representations like meshes, voxels, or point clouds, practical engineering applications demand modifiability and the ability for ulti-modal conditional generation. Our results provide a significant step forward in this direction, highlighting the potential of generative models to expedite the entire design-to-production pipeline and seamlessly integrate different design modalities.

We present DrivAerNet++, the largest and most comprehensive multimodal dataset for aerodynamic car design. DrivAerNet++ comprises 8,000 diverse car designs modeled with high-fidelity computational fluid dynamics (CFD) simulations. The dataset includes diverse car configurations such as fastback, notchback, and es- tateback, with different underbody and wheel designs to represent both internal combustion engines and electric vehicles. Each entry in the dataset features detailed 3D meshes, parametric models, aerodynamic coefficients, and extensive flow and surface field data, along with segmented parts for car classification and point cloud data. This dataset supports a wide array of machine learning applications including data-driven design optimization, generative modeling, surrogate model training, CFD simulation acceleration, and geometric classification. With more than 39 TB of publicly available engineering data, DrivAerNet++ fills a significant gap in available resources, providing high-quality, diverse data to enhance model training, promote generalization, and accelerate automotive design processes. Along with rigorous dataset validation, we also provide ML benchmarking results on the task of aerodynamic drag prediction, showcasing the breadth of applications supported by our dataset. This dataset is set to significantly impact automotive design and broader engineering disciplines by fostering innovation and improving the fidelity of aerodynamic evaluations.

Designers may often ask themselves how to adjust their design concepts to achieve demanding functional goals. To answer such questions, designers must often consider counterfactuals, weighing design alternatives and their projected performance. This paper introduces Multi-objective Counterfactuals for Design (MCD), a computational tool that automates and streamlines the counterfactual search process and recommends targeted design modifications that meet designers' unique requirements. MCD improves upon existing counterfactual search methods by supporting multi-objective requirements, which are crucial in design problems, and by decoupling the counterfactual search and sampling processes, thus enhancing efficiency and facilitating objective trade-off visualization. The paper showcases MCD's capabilities in complex engineering tasks using three demonstrative bicycle design challenges. In the first, MCD effectively identifies design modifications that quantifiably enhance functional performance, strengthening the bike frame and saving weight. In the second, MCD modifies parametric bike models in a cross-modal fashion to resemble subjective text prompts or reference images. In a final multidisciplinary case study, MCD tackles all the quantitative and subjective design requirements introduced in the first two problems, while simultaneously customizing a bike design to an individual rider's biomechanical attributes. By exploring hypothetical design alterations and their impact on multiple design objectives, MCD recommends effective design modifications for practitioners seeking to make targeted enhancements to their designs.

In this paper, we introduce LInK, a novel framework that integrates contrastive learning of performance and design space with optimization techniques for solving complex inverse problems in engineering design with discrete and continuous variables. We focus on the path synthesis problem for planar linkage mechanisms. By leveraging a multi-modal and transformation-invariant contrastive learning framework, LInK learns a joint representation that captures complex physics and design representations of mechanisms, enabling rapid retrieval from a vast dataset of over 10 million mechanisms. This approach improves precision through the warm start of a hierarchical unconstrained nonlinear optimization algorithm, combining the robustness of traditional optimization with the speed and adaptability of modern deep learning methods. Our results on an existing benchmark demonstrate that LInK outperforms existing methods with 28 times less error compared to a state-of-the-art approach while taking 20 times less time on an existing benchmark. Moreover, we introduce a significantly more challenging benchmark, named LINK-ABC, which involves synthesizing linkages that trace the trajectories of English capital alphabets - an inverse design benchmark task that existing methods struggle with due to large non-linearities and tiny feasible space. Our results demonstrate that LInK not only advances the field of mechanism design but also broadens the applicability of contrastive learning and optimization to other areas of engineering.

Topology optimization is a ubiquitous task in engineering design, involving the optimal distribution of material in a prescribed spatial domain. Recently, data-driven methods such as deep generative AI models have been proposed as an alternative to iterative optimization methods. However, existing data-driven approaches are often trained on datasets using fixed grid resolutions and domain shapes, reducing their applicability to different resolutions or different domain shapes. In this paper, we introduce two key innovations — a fast TO solver and a neural implicit field architecture to address these limitations. First, we introduce a fast, parallelizable, iterative GPU-based TO solver optimized for high-throughput dataset generation for 3D unstructured meshes. Our solver generated 122K optimized 3D topologies, an order of magnitude more than the largest existing public dataset. Second, we introduce a new resolution-free data-driven method for 3D topologies using neural fields, called NITO-3D. A single NITO-3D model trains and predicts for a variety of resolutions and aspect ratios. By also eliminating the need for computationally intensive physical field conditioning, NITO-3D offers a faster, more flexible alternative for 3D topology optimization. On average, NITO-3D generates topologies roughly 2000 times faster and with only 0.3% higher compliance than state-of-the-art iterative solvers. With 10 steps of iterative fine-tuning, NITO-3D is on average 15 times faster and generates topologies that are under 0.1% more compliant than SIMP’s. We open-source all data and code associated with this work at https://github.com/Lyleregenwetter/NITO-3D/.

This research introduces DesignQA, a novel benchmark aimed at evaluating the proficiency of multimodal large language models (MLLMs) in comprehending and applying engineering requirements in technical documentation. Developed with a focus on real-world engineering challenges, DesignQA uniquely combines multimodal data-including textual design requirements, CAD images, and engineering drawings-derived from the Formula SAE student competition. Different from many existing MLLM benchmarks, DesignQA contains document-grounded visual questions where the input image and input document come from different sources. The benchmark features automatic evaluation metrics and is divided into segments-Rule Comprehension, Rule Compliance, and Rule Extraction-based on tasks that engineers perform when designing according to requirements. We evaluate state-of-the-art models like GPT4 and LLaVA against the benchmark, and our study uncovers the existing gaps in MLLMs' abilities to interpret complex engineering documentation. Key findings suggest that while MLLMs demonstrate potential in navigating technical documents, substantial limitations exist, particularly in accurately extracting and applying detailed requirements to engineering designs. This benchmark sets a foundation for future advancements in AI-supported engineering design processes. DesignQA is publicly available at: https://github.com/anniedoris/design_qa/.

This study introduces a generative imputation model leveraging graph attention networks and tabular diffusion models for completing missing parametric data in engineering designs. This model functions as an AI design co-pilot, providing multiple design options for incomplete designs, which we demonstrate using the bicycle design CAD dataset. Through comparative evaluations, we demonstrate that our model significantly outperforms existing classical methods, such as MissForest, hotDeck, PPCA, and tabular generative method TabCSDI in both the accuracy and diversity of imputation options. Generative modeling also enables a broader exploration of design possibilities, thereby enhancing design decision-making by allowing engineers to explore a variety of design completions. The graph model combines GNNs with the structural information contained in assembly graphs, enabling the model to understand and predict the complex interdependencies between different design parameters. The graph model helps accurately capture and impute complex parametric interdependencies from an assembly graph, which is key for design problems. By learning from an existing dataset of designs, the imputation capability allows the model to act as an intelligent assistant that autocompletes CAD designs based on user-defined partial parametric design, effectively bridging the gap between ideation and realization. The proposed work provides a pathway to not only facilitate informed design decisions but also promote creative exploration in design.

This study introduces DrivAerNet, a large-scale high- fidelity CFD dataset of 3D industry-standard car shapes, and RegDGCNN, a dynamic graph convolutional neural network model, both aimed at aerodynamic car design through machine learning. DrivAerNet, with its 4000 detailed 3D car meshes using 0.5 million surface mesh faces and comprehensive aerodynamic performance data comprising of full 3D pressure, velocity fields, and wall-shear stresses, addresses the critical need for extensive datasets to train deep learning models in engineering applica- tions. It is 60% larger than the previously available largest public dataset of cars, and is the only open-source dataset that also models wheels and underbody. RegDGCNN leverages this large- scale dataset to provide high-precision drag estimates directly from 3D meshes, bypassing traditional limitations such as the need for 2D image rendering or Signed Distance Fields (SDF). By enabling fast drag estimation in seconds, RegDGCNN facili- tates rapid aerodynamic assessments, offering a substantial leap towards integrating data-driven methods in automotive design. Together, DrivAerNet and RegDGCNN promise to accelerate the car design process and contribute to the development of more efficient vehicles. To lay the groundwork for future innovations in the field, the dataset and code used in our study are publicly accessible at https://github.com/Mohamedelrefaie/DrivAerNet1.

Ship design is a complex design process that may take a team of naval architects many years to complete. Improving the ship design process can lead to significant cost savings, while still delivering high-quality designs to customers. A new technology for ship hull design is diffusion models, a type of generative artificial intelligence. Prior work with diffusion models for ship hull design created high-quality ship hulls with reduced drag and larger displaced volumes. However, the work could not generate hulls that meet specific design constraints. This paper proposes a conditional diffusion model that generates hull designs given specific constraints, such as the desired principal dimensions of the hull. In addition, this diffusion model leverages the gradients from a total resistance regression model to create low-resistance designs. Five design test cases compared the diffusion model to a design optimization algorithm to create hull designs with low resistance. In all five test cases, the diffusion model was shown to create diverse designs with a total resistance less than the optimized hull, having resistance reductions over 25%. The diffusion model also generated these designs without retraining. This work can significantly reduce the design cycle time of ships by creating high-quality hulls that meet user requirements with a data-driven approach.

Sketch2Prototype is an AI-based framework that transforms a hand-drawn sketch into a diverse set of 2D images and 3D prototypes through sketch-to-text, text-to-image, and image-to-3D stages. This framework, shown across various sketches, rapidly generates text, image, and 3D modalities for enhanced early-stage design exploration. We show that using text as an intermediate modality outperforms direct sketch-to-3D baselines for generating diverse and manufacturable 3D models. We find limitations in current image-to-3D techniques, while noting the value of the text modality for user-feedback.

In the mid-2010s, as computing and other digital technologies matured (), researchers began to speculate about a new era of innovation—with artificial intelligence (AI) as the standard-bearer of a “Fourth Industrial Revolution” (). The release of generative AI (Gen-AI) technologies (e.g., ChatGPT) in late 2022 reignited the discussion, prompting us to wonder: what are the barriers, risks, and potential rewards to using gen-AI for design and manufacturing? As Gen-AI has entered the mainstream, geopolitics and business practices have shifted. Covid-19 disrupted global supply chains, tensions with import partners have risen, and military conflicts introduce new uncertainties. As companies consider propositions like ‘reshoring’ or ‘nearshoring/friendshoring’ production (), we recognize other hindrances: suboptimal resource allocation, labor market volatility and trends toward an older and geographically mismatched workforce, and highly concentrated tech markets that foster anticompetitive business practices. As the United States expands domestic production capacity (e.g., semiconductors and electric vehicles), Gen-AI could help us overcome those challenges. To investigate the current and potential usefulness of Gen-AI in design and manufacturing, we interviewed industry experts—including engineers, manufacturers, tech executives, and entrepreneurs. They have identified many opportunities for the deployment of Gen-AI: (1) reducing the incidence of costly late-stage design changes when scaling production; (2) providing information to designers and engineers, including identifying suitable design spaces and material formulations and incorporating consumer preferences; (3) improving test data interpretation to enable rapid validation and qualification; (4) democratizing workers’ access and usage of data to enable real-time insights and process adjustment; and (5) empowering less-skilled workers to be more productive and do more-expert work. Current Gen-AI solutions (e.g., ChatGPT, Claude) cannot accomplish these goals due to several key deficiencies, including the inability to provide robust, reliable, and replicable output; lack of relevant domain knowledge; unawareness of industry-standards requirements for product quality; failure to integrate seamlessly with existing workflow; and inability to simultaneously interpret data from different sources and formats. We propose a development framework for the next generation of Gen-AI tools for design and manufacturing (“NextGen-AI”): (1) provide better information about engineering tools, repositories, search methods, and other resources to augment the creative process of design; (2) integrate adherence to first principles when solving engineering problems; (3) leverage employees’ experiential knowledge to improve training and performance; (4) empower workers to perform new and more-expert productive tasks rather than pursue static automation of workers’ current functions; (5) create a collaborative and secure data ecosystem to train foundation models; and (6) ensure that new tools are safe and effective. These goals are extensive and will require broad-based buy-in from business leaders, operators, researchers, engineers, and policymakers. We recommend the following priorities to enable useful AI for design and manufacturing: (1) improve systems integration to ethically collect real-time data, (2) regulate data governance to ensure equal opportunity in development and ownership, (3) expand the collection of worker-safety data to assess industry-wide AI usage, (4) include engineers and operators in the development and uptake of new tools, and (5) focus on skills-complementary deployments to maximize productivity upside.

In many design automation applications, accurate segmentation and classification of 3D surfaces and extraction of geometric insight from 3D models can be pivotal. This paper primarily introduces a machine learning-based scheme that leverages Graph Neural Networks (GNN) for handling 3D geometries, specifically for surface classification. Our model demonstrates superior performance against two state-of-the-art models, PointNet++ and PointMLP, in terms of surface classification accuracy, beating both models. Central to our contribution is the novel incorporation of conformal predictions, a method that offers robust uncertainty quantification and handling with marginal statistical guarantees. Unlike traditional approaches, conformal predictions enable our model to ensure precision, especially in challenging scenarios where mistakes can be highly costly. This robustness proves invaluable in design applications, and as a case in point, we showcase its utility in automating the Computational Fluid Dynamics (CFD) meshing process for aircraft models based on expert guidance. Our results reveal that our automatically generated mesh, guided by the proposed rules by experts enabled through the segmentation model, is not only efficient but matches the quality of expert-generated meshes, leading to accurate simulations.

In engineering design, navigating complex decision-making landscapes demands a thorough exploration of the design, performance, and constraint spaces, often impeded by resource-intensive simulations. Data-driven methods can mitigate this challenge by harnessing historical data to delineate feasible domains, accelerate optimization, or evaluate designs. However, the implementation of these methods usually demands machine-learning expertise and multiple trials to choose the right method and hyperparameters. This makes them less accessible for numerous engineering situations. Additionally, there is an inherent trade-off between training speed and accuracy, with faster methods sometimes compromising precision. In our paper, we demonstrate that a recently released general-purpose transformer-based classification model, TabPFN, is both fast and accurate. Notably, it requires no dataset-specific training to assess new tabular data. TabPFN is a Prior-Data Fitted Network, which undergoes a one-time offline training across a broad spectrum of synthetic datasets and performs in-context learning. We evaluated TabPFN's efficacy across eight engineering design classification problems, contrasting it with seven other algorithms, including a state-of-the-art AutoML method. For these classification challenges, TabPFN consistently outperforms in speed and accuracy. It is also the most data-efficient and provides the added advantage of being differentiable and giving uncertainty estimates. Our findings advocate for the potential of pre-trained models that learn from synthetic data and require no domain-specific tuning to make data-driven engineering design accessible to a broader community and open ways to efficient general-purpose models valid across applications. Furthermore, we share a benchmark problem set for evaluating new classification algorithms in engineering design and make our code publicly available.

Engineering Design is undergoing a transformative shift with the advent of AI, marking a new era in how we approach product, system, and service planning. Large language models have demonstrated impressive capabilities in enabling this shift. Yet, with text as their only input modality, they cannot leverage the large body of visual artifacts that engineers have used for centuries and are accustomed to. This gap is addressed with the release of multimodal vision language models, such as GPT-4V, enabling AI to impact many more types of tasks. In light of these advancements, this paper presents a comprehensive evaluation of GPT-4V, a vision language model, across a wide spectrum of engineering design tasks, categorized into four main areas: Conceptual Design, System-Level and Detailed Design, Manufacturing and Inspection, and Engineering Education Tasks. Our study assesses GPT-4V's capabilities in design tasks such as sketch similarity analysis, concept selection using Pugh Charts, material selection, engineering drawing analysis, CAD generation, topology optimization, design for additive and subtractive manufacturing, spatial reasoning challenges, and textbook problems. Through this structured evaluation, we not only explore GPT-4V's proficiency in handling complex design and manufacturing challenges but also identify its limitations in complex engineering design applications. Our research establishes a foundation for future assessments of vision language models, emphasizing their immense potential for innovating and enhancing the engineering design and manufacturing landscape. It also contributes a set of benchmark testing datasets, with more than 1000 queries, for ongoing advancements and applications in this field.

Ship design is a years-long process that requires balancing complex design trade-offs to create a ship that is efficient and effective. Finding new ways to improve the ship design process can lead to significant cost savings in the time and effort required to design a ship and cost savings in the procurement and operation of a ship. One promising technology is generative artificial intelligence, which has been shown to reduce design cycle time and create novel, high-performing designs. In literature review, generative artificial intelligence has been shown to generate ship hulls; however, ship design is particularly difficult as the hull of a ship requires the consideration of many objectives. This paper presents a study on the generation of parametric ship hull designs using a parametric diffusion model that considers multiple objectives and constraints for the hulls. This denoising diffusion probabilistic model (DDPM) generates the tabular parametric design vectors of a ship hull, which is then constructed into a point cloud and mesh for performance evaluation. In addition to a tabular DDPM, this paper details adding guidance to improve the quality of generated parametric ship hull designs. By leveraging a classifier to guide sample generation, the DDPM produced feasible parametric ship hulls that maintain the coverage of the initial training dataset of ship hulls with a 99.5% rate, a 149x improvement over random sampling of the design vector parameters across the design space. Parametric ship hulls produced with performance guidance saw an average of 91.4% reduction in wave drag coefficients and an average of a 47.9x relative increase in the total displaced volume of the hulls compared to the mean performance of the hulls in the training dataset. The use of a DDPM to generate parametric ship hulls can reduce design time by generating high-performing hull designs for future analysis. These generated hulls have low drag and high volume, which can reduce the cost of operating a ship and increase its potential to generate revenue."

Generative models have had a profound impact on vision and language, paving the way for a new era of multimodal generative applications. While these successes have inspired researchers to explore using generative models in science and engineering to accelerate the design process and reduce the reliance on iterative optimization, challenges remain. Specifically, engineering optimization methods based on physics still outperform generative models when dealing with constrained environments where data is scarce and precision is paramount. To address these challenges, we introduce Diffusion Optimization Models (DOM) and Trajectory Alignment (TA), a learning framework that demonstrates the efficacy of aligning the sampling trajectory of diffusion models with the optimization trajectory derived from traditional physics-based methods. This alignment ensures that the sampling process remains firmly grounded in the underlying physical principles. Our method allows for generating feasible and high-performance designs in as few as two steps without the need for expensive preprocessing, external surrogate models, or additional labeled data. DOM also integrates an efficient conditioning approximation to speed up inference and a few steps of direct optimization to guide the process explicitly toward regions with superior manufacturability and performance. We apply our framework to structural topology optimization, a fundamental problem in mechanical design, evaluating its performance on in- and out-of-distribution configurations. Our results demonstrate that Trajectory Alignment outperforms state-of-the-art deep generative models on in-distribution configurations and halves the inference computational cost. When coupled with a few steps of optimization, it also improves manufacturability for out-of-distribution conditions. DOM shows the effectiveness of combining learning and optimization trajectories. By significantly improving engineering performance and inference efficiency, it enables us to generate high-quality designs in just a few steps and guide them toward regions of high performance and manufacturability, paving the way for the widespread application of generative models in large-scale data-driven design.

Multi-modal machine learning (MMML), which involves integrating multiple modalities of data and their corresponding processing methods, has demonstrated promising results in various practical applications, such as text-to-image translation. This review paper summarizes the recent progress and challenges in using MMML for engineering design tasks. First, we introduce the different data modalities commonly used as design representations and involved in MMML, including text, 2D pixel data (e.g., images and sketches), and 3D shape data (e.g., voxels, point clouds, and meshes). We then provide an overview of the various approaches and techniques used for representing, fusing, aligning, synthesizing, and co-learning multi-modal data as five fundamental concepts of MMML. Next, we review the state-of-the-art capabilities of MMML that potentially apply to engineering design tasks, including design knowledge retrieval, design evaluation, and design synthesis. We also highlight the potential benefits and limitations of using MMML in these contexts. Finally, we discuss the challenges and future directions in using MMML for engineering design, such as the need for large labeled multi-modal design datasets, robust and scalable algorithms, integrating domain knowledge, and handling data heterogeneity and noise. Overall, this review paper provides a comprehensive overview of the current state and prospects of MMML for engineering design applications.

Deep generative models, such as Variational Autoencoders (VAEs), Generative Adversarial Networks (GANs), Diffusion Models, and Transformers, have shown great promise in a variety of applications, including image and speech synthesis, natural language processing, and drug discovery. However, when applied to engineering design problems, evaluating the performance of these models can be challenging, as traditional statistical metrics based on likelihood may not fully capture the requirements of engineering applications. This paper doubles as a review and a practical guide to evaluation metrics for deep generative models (DGMs) in engineering design. We first summarize well-accepted `classic' evaluation metrics for deep generative models grounded in machine learning theory and typical computer science applications. Using case studies, we then highlight why these metrics seldom translate well to design problems but see frequent use due to the lack of established alternatives. Next, we curate a set of design-specific metrics which have been proposed across different research communities and can be used for evaluating deep generative models. These metrics focus on unique requirements in design and engineering, such as constraint satisfaction, functional performance, novelty, and conditioning. We structure our review and discussion as a set of practical selection criteria and usage guidelines. Throughout our discussion, we apply the metrics to models trained on simple 2-dimensional example problems. Finally, to illustrate the selection process and classic usage of the presented metrics, we evaluate three deep generative models on a multifaceted bicycle frame design problem considering performance target achievement, design novelty, and geometric constraints. We publicly release the code for the datasets, models, and metrics used throughout the paper.

Structural topology optimization, which aims to find the optimal physical structure that maximizes mechanical performance, is vital in engineering design applications in aerospace, mechanical, and civil engineering. Generative adversarial networks (GANs) have recently emerged as a popular alternative to traditional iterative topology optimization methods. However, these models are often difficult to train, have limited generalizability, and due to their goal of mimicking optimal structures, neglect manufacturability and performance objectives like mechanical compliance. We propose TopoDiff - a conditional diffusion-model-based architecture to perform performance-aware and manufacturability-aware topology optimization that overcomes these issues. Our model introduces a surrogate model-based guidance strategy that actively favors structures with low compliance and good manufacturability. Our method significantly outperforms a state-of-art conditional GAN by reducing the average error on physical performance by a factor of eight and by producing eleven times fewer infeasible samples. By introducing diffusion models to topology optimization, we show that conditional diffusion models have the ability to outperform GANs in engineering design synthesis applications too. Our work also suggests a general framework for engineering optimization problems using diffusion models and external performance with constraint-aware guidance. We publicly share the data, code, and trained models.

Automated design synthesis has the potential to revolutionize the modern engineering design process and improve access to highly optimized and customized products across countless industries. Successfully adapting generative machine learning to design engineering may enable such automated design synthesis and is a research subject of great importance. We present a review and analysis of deep generative machine learning models in engineering design. Deep generative models (DGMs) typically leverage deep networks to learn from an input dataset and synthesize new designs. Recently, DGMs such as feedforward neural networks (NNs), generative adversarial networks (GANs), variational autoencoders (VAEs), and certain deep reinforcement learning (DRL) frameworks have shown promising results in design applications like structural optimization, materials design, and shape synthesis. The prevalence of DGMs in engineering design has skyrocketed since 2016. Anticipating the continued growth, we conduct a review of recent advances to benefit researchers interested in DGMs for design. We structure our review as an exposition of the algorithms, datasets, representation methods, and applications commonly used in the current literature. In particular, we discuss key works that have introduced new techniques and methods in DGMs, successfully applied DGMs to a design-related domain, or directly supported the development of DGMs through datasets or auxiliary methods. We further identify key challenges and limitations currently seen in DGMs across design fields, such as design creativity, handling constraints and objectives, and modeling both form and functional performance simultaneously. In our discussion, we identify possible solution pathways as key areas on which to target the future work.